Denso R5 Manuel d'utilisateur

1 / 29DENSO R5 Starter Installation GuideLA990009-1943DENSO R5 StarterInstallation Guide For: • 2002 Freightliner Columbia • Detroit Diesel Series

10 / 29DENSO R5 Starter Installation GuideViewed from bottom of vehicle looking upTemporarily support the R5 starterand secure with the original 3moun

11 / 29DENSO R5 Starter Installation GuideViewed from side of vehicleTorque the mounting bolts to thespecifications indicated in theSeries 60 service

12 / 29DENSO R5 Starter Installation GuideCheck for minimum clearances ofstarter to: 1. Engine Block - 4mm (.16 inches) 2. Frame Rail - 25mm (1 inch

13 / 29DENSO R5 Starter Installation GuideStarting Motor Overcrank Protection (OCP) Circuit Bypass(if equipped)The OCP circuit is an option used on ma

14 / 29DENSO R5 Starter Installation GuideWiring AssemblyLocation of over-crank protectionterminal in original starter.Jumper plug installed in origin

15 / 29DENSO R5 Starter Installation GuideWiring AssemblyTie off the OCP terminal and jumperplug to the main wire harness toprevent separation due to

16 / 29DENSO R5 Starter Installation GuideLoosen the cable bracket holdingthe alternator cable to the engineblock.Remove the ties (adjacent to theengi

17 / 29DENSO R5 Starter Installation GuideRe-align the cable bracket to theoriginal position and torque tospecifications.Carefully maneuver the altern

18 / 29DENSO R5 Starter Installation GuideLoosen the B+ battery cable bracketlocated under the cab.Cab MountStarterMountingBoltB+ BatteryCableBracketW

19 / 29DENSO R5 Starter Installation GuideWiring AssemblyRemove the temporary tie securingthe positive (+) cables and wiring.Re-secure the B+ battery

2 / 29DENSO R5 Starter Installation GuideThis guide will assist the technician with the installationof the R5 starter on this particular application.T

20 / 29DENSO R5 Starter Installation GuideConnect the key switch wire to the 50terminal and secure with retainingnut. Tighten and torque to:2.6-4.6 Nm

21 / 29DENSO R5 Starter Installation GuideWiring AssemblyReplace positive (+) cables on theB+ (30) terminal and secure in placewith retaining nut.Tigh

22 / 29DENSO R5 Starter Installation GuideRotate cable in counter-clockwisedirection to allow sufficient length toconnect to the starter ground termin

23 / 29DENSO R5 Starter Installation GuideTighten and torque the Terminal Gretaining nut to:23-30 Nm,239-304 kgf.cm,17.7-22.0 lbt.ft.Do not over-tight

24 / 29DENSO R5 Starter Installation GuideProperly route and re-secure allcable wiring with new cable ties toavoid contact with frame rail andany exte

25 / 29DENSO R5 Starter Installation GuideRe-install the wheel well protectorwith original hardware.Check the voltage of all batteries.Each battery sh

26 / 29DENSO R5 Starter Installation GuideCable Voltage Loss Test (Step 1)1. Connect Voltmeter & Carbon FileLoader as shown in Diagram 1.2. Crank

27 / 29DENSO R5 Starter Installation GuideInspection After InstallationCable Voltage Loss Test (Step 2)1. Move Voltmeter to (-) side, asshown.2. Crank

28 / 29DENSO R5 Starter Installation GuideReplace ALL removed vehiclecomponents.Start engine and check for properoperation.Inspection After Installati

29 / 29DENSO R5 Starter Installation GuideCONGRATULATIONS!You have successfully installed theDENSO R5 Starter.For Additional Assistance orTechnical Su

3 / 29DENSO R5 Starter Installation GuideRead all installation instructions & service information carefully beforeinstalling the R5 starter.These

4 / 29DENSO R5 Starter Installation GuideConfirm the correct part number forthe particular application.Starter PreparationVisually inspect starter at

5 / 29DENSO R5 Starter Installation GuideLocate the vehicle batterycompartment and remove the batterycover.Vehicle PreparationDisconnect and isolate t

6 / 29DENSO R5 Starter Installation GuideRemove the wheel well protector onthe driver side of the vehicle. Retainall mounting hardware.Vehicle Prepara

7 / 29DENSO R5 Starter Installation GuideBefore disconnecting cables fromthe original starter, identify andnote location for reassembly. • Disconnect

8 / 29DENSO R5 Starter Installation GuideInspect the ring gear for burred ordamaged teeth.Rotate the flywheel and observe thecondition of the entire r

9 / 29DENSO R5 Starter Installation GuideCheck the condition of all batterycables. If out of specification, cleancable connectors or replace cables.In